Case Study

Robotic Arm Ride

Scope

Dynamic Structure’s expertise with dynamic and complex structures is generating a groundbreaking new generation of robotic amusement rides.

Dynamic Structures has become a system partner with KUKA Roboter GmbH, one of the world’s leading robot manufacturers, to develop, integrate and market the new track based Robotic Arm Ride Systems worldwide.  The technology won IAAPA’s ‘Best New Technology Applied to Amusement Rides’ award and enjoys enormous popularity at destination theme parks worldwide.

CLIENT

Various

LOCATION

Various

Challenge

The RoboCoaster G2 track system, developed by Dynamic Structures, takes programmable, robotics-based amusement ride systems to an entirely new dimension. On its own, RoboCoaster G2 technology provides a highly reliable, accurate, industry-proven, safe platform for fully customized amusement ride applications. Integrating robots with an innovative track system creates an unprecedented experience for the theme park client. The RoboCoaster G2 track system is an advanced roller coaster track for robotic ride vehicles. The ride vehicles consist of a 6-axis robotic ride platform mounted on a unique ride vehicle chassis. The RoboCoaster G2 makes use of the latest ‘state of the art’ robotics control technology, and generates smooth and seamless motion profiles, including complete rolls and overhead loops across the whole range of motion. The RoboCoaster G2 is capable of 2g’s, yet is smooth at very low speeds, with a repeatability of 0.2mm. Using motion path planning currently available from one of the world’s largest robot manufacturers, the motion of the robot joints and vehicle may be combined to give an infinite variety of passenger motion profiles.

Solution

Dynamic Structures has the capability to supply a complete range of competitive RoboCoaster G2 track solutions in the medium and high capacity amusement ride sectors. The RoboCoaster G2 track system is primarily for use in an enclosed environment to make the most of its high impact visual presence and interactive capabilities.
It is also well suited for use as an open air ride designed to fit with any park, to suit all geographical, environmental and layout requirements. The track system may be floor mounted or overhead mounted, depending on the budget and creative intent of the attraction. The ride track structure consists of a central steel backbone fabricated with the help of CNC equipment to produce a wide range of track profiles. Vehicle guide rails are mounted on the backbone and adjusted to give a smooth and precise running surface. Track sections are trial assembled at Dynamic Structures to ensure efficient and accurate installation at the park. The RoboCoaster G2 track system is fabricated in compliance with DIN 4112 and ASTM F24 amusement ride standards. Attention to detail ensures that the track is highly reliable and has competitive operation and maintenance costs.

Benefits

The ride was the first of its kind and quickly became one of the most popular attractions ever built. Integrated into a highly themed, story based environment, the ride packs extra punch creating the e-ticket status ride that drives people to destination parks. The ride system is known for its high throughput, durability and flexibility. Many technical breakthorughs were achieved with this first of its kind installation. The design was complex yet elegant with the technology hidden from the story as intended.